Metalfab Hindon-Invicta L Series User Manual

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TABLE OF CONTENTS
SECTIONS DESCRIPTION PAGE
1.0 INTRODUCTION........................................................................................................ 1
2.0 RECEIPT AND STORAGE........................................................................................ 1
3.0 INSTALLATION ......................................................................................................... 2
3.1 Mechanical ............................................................................................................ 2
3.1.1 Vibrator Mounting..................................................................................... 3
3.2 Electrical ............................................................................................................... 4
3.2.1 Cable Connection .............................................................................. 4 & 5
3.2.2 Twin Vibrator Applications ...................................................................... 5
3.2.3 Thermistor Wiring....................................................................................... 5
4.0 OPERATION................................................................................................................ 5
4.1 Electrical................................................................................................................ 5
4.2 Mechanical ............................................................................................................ 6
4.3 Start-up.................................................................................................................. 6
5.0 MAINTENANCE .......................................................................................................... 7
5.1 Routine Maintenance ............................................................................................ 7
5.2 Bearing Lubrication................................................................................................ 7
5.2.1 Models BL 03- BL 20, BL 24/25-8/2, -7.5/4, and -4/6 .............................. 7
5.2.2 Models BL 24 - 30 (except BL 24/25-8/2, -7.5/4, and -4/6) ..................... 7
5.2.3 Models BL 40 to BL 75.............................................................................. 8
5.3 Vibrator Overhaul .................................................................................................. 8
6.0 TROUBLESHOOTING ............................................................................................. 10
6.1 Vibrator Is Not Running....................................................................................... 10
6.1.1 Verify Correct Voltage............................................................................. 10
6.1.2 Verify Terminal Connections................................................................... 10
6.2 Vibrator starts but will not continue to run ................................................. 10 & 11
6.3 Vibrator current consumption is in excess of Table A-1 ratings.......................... 11
6.4 Vibrator surface temperature is excessive............................................................ 11
6.5 Noisy vibrator.............................................................................................. 11 & 12
6.6 Vibrator runs too slowly (does not reach synchronous speed) ............................ 12
6.7 Twin vibrators not synchronizing......................................................................... 12
FIGURES DESCRIPTION
PAGE
Figure 1 Illustration of Vibrator Out of Balance Weight ............................................................. 2
Figure 2 Terminal box connections for 460 Volt, 3 Phase, 60 Hz operation............................... 5
Figure 3 Terminal box connections for 230 Volt, 3 Phase, 60 Hz operation............................... 5
Figure 4 Proper Thermistor Winding........................................... ................................................. 6
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Summary of Contents

Page 1

TABLE OF CONTENTSSECTIONS DESCRIPTION PAGE1.0 INTRODUCTION...

Page 2

85.2.3 Models BL 40 to BL 75Vibrators in this range have grease nipples fitted as standard. Recommended grease type isEXXON-UNIREX N2 OR N3. Do not

Page 3

9Vibrator ModelRelub. Interval *(Hours)Grease AmountPer Brg. (Ounces)Initial Grease FillPer Brg. (Ounces) 2 Pole BL 24/25-10/2 1600 0.2 0.4 B

Page 4

106.0 TROUBLESHOOTING6.1 Vibrator Is Not Running6.1.1 Verify Correct Voltage1) Verify that the correct voltage is present at the vibrator terminal box

Page 5

112) If motor starter heaters are correctly sized but motor starter circuit overloads and trips (and supplyvoltage is correct), then check:a) The vibr

Page 6

126.5 Noisy vibratorNOTE: Vibrating machines are inherently louder than industrial motors.1) Check for loose or failed vibrator mounting fasteners.2)

Page 7

APPENDIX AAdditional Vibrator Specification Tables and Parts Lists

Page 8 - WIRING DIAGRAM

A-1Table A-1: Vibrator No Load, Full Load & Starting Currents for 3 Phase, 60 Hz230 Volt 460 Volt 575 VoltVibratorModelWattsNLC FLC SC NLC FLC SC

Page 9

A-2Table A-2: Vibrator Normal Resistance Readings Resistance (OHMS per line) Vibrator Model 230 Volt 4

Page 10

A-3Table A-3: Vibrator Parts List for Models BL 03 to BL 25Part # Description Quantity1 Bearing Housing 22 End Cover 23 O/B Weight Assembly 1 set4 Bea

Page 11

A-4653291121110714134815Table A-4: Vibrator Parts List for Models BL 30 to BL 75Part # Description Quantity1 Bearing Housing 22 Bearing Hous

Page 12

TABLE OF CONTENTS (Cont'd)TABLES DESCRIPTIONPAGETable 1 Vibrator Internal Fastener Torque Values and Tension...

Page 13

A-5 Vibrator Model Hindon Part # Weight (lbs.) BL 03-1/2 PSN 364/4 0.09 BL 05 ALL PSN 1631/5 0.33 BL 15-3.5/2 PSN 1631/7 0.70 BL 15-3/4 PSN

Page 14

11.0 INTRODUCTIONThe Invicta L Series Vibrators are Heavy Duty Industrial Rotary Electric Vibrators. Theirsimilarity in appearance to conventional in

Page 15 - APPENDIX A

23.0 INSTALLATION3.1 MechanicalEnsure shaft rotates freely by hand prior to mounting. This will require removing one endcover to access the out-of-ba

Page 16

3SIZEINTERNAL FASTENERS(EXCLUDING O/B WEIGHTS)O/B WEIGHT FASTENERS* TORQUE (LBS-FT)SOCKET HEADCAP SCREWSHEX HEADBOLTSSOCKET HEAD CAPSCREWSHEX HEADBOLT

Page 17

4* TORQUE (BY NUT)(LBS-FT)VIBRATOR MODELMOUNTINGHOLE(Diameter)BOLTSIZE(Diameter) GRADE 5 GRADE 8 BL 03-1/2, 0.5/4 .33" and .35” 5/16" – 18

Page 18 - Part # Description Quantity

5Ensure foam packing is in place to protect electrical leads from vibration. Be sure to fit therubber gasket or o-ring into place prior to installing

Page 19

64.0 OPERATION4.1 ElectricalPrior to operation, ensure that the electrical voltage is correct and that feed cable(s) to thevibrator(s) are correctly s

Page 20

75.0 MAINTENANCE5.1 Routine MaintenanceRoutine maintenance deals predominantly with the proper lubrication of the vibratorbearings. The lubrication i

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